Overband Magnetic Separator

500000.00 - 1500000.00 INR/Unit

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Product Details:

Surface Finish Powder Coated
Power Supply Electric
Voltage 220 - 480 Volt
Material Steel Body, High-Performance Magnets
Composite Mild Steel
Magnet Grade N42 / N52
Power 1.5 - 3 kW
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Product Description

Overband Magnetic Separator Price And Quantity

Price Range 500000.00 - 1500000.00 INR/Unit
Minimum Order Quantity 1 Unit

Suspension Height 150 mm to 350 mm
Operational Mode Continuous
IP Rating IP55 / IP65
Ambient Temperature Range -10°C to 45°C
Cooling System Air cooled / Oil cooled (Electro type)
Conveyor Speed Compatibility Up to 3-4.5 m/s
Installation Type Over conveyor belt / Cross belt
Mounting Options Fixed / Adjustable
Insulation Class Class F / Class H
Belt Material Rubber / PVC

Overband Magnetic Separator Product Specifications

Capacity 2 - 10 Ton/hr
Power Supply Electric
Surface Finish Powder Coated
Voltage 220 - 480 Volt
Material Steel Body, High-Performance Magnets
Application Industrial Separation and Metal Extraction
Magnet Type Permanent Ferrite / Electro Magnet
Size Range 500 mm to 1500 mm
Weight 350 - 1000 kg
Shape Rectangular
Magnet Category Overband Magnet
Color Blue / Yellow
Power 1.5 - 3 kW
Usage & Applications Removal of tramp iron from conveyor belts, recycling, mining, and cement plants
Frequency 50/60 Hz
Product Type Magnetic Separator
Composite Mild Steel
Magnet Grade N42 / N52

Suspension Height 150 mm to 350 mm
Operational Mode Continuous
IP Rating IP55 / IP65
Ambient Temperature Range -10°C to 45°C
Cooling System Air cooled / Oil cooled (Electro type)
Conveyor Speed Compatibility Up to 3-4.5 m/s
Installation Type Over conveyor belt / Cross belt
Mounting Options Fixed / Adjustable
Insulation Class Class F / Class H
Belt Material Rubber / PVC

Overband Magnetic Separator Trade Information

FOB Port vadodara
Payment Terms Cash Advance (CA), Cash in Advance (CID)
Supply Ability 10 Unit Per Month
Delivery Time 4-6 Week
Main Export Market(s) Australia, South America, Western Europe, Middle East, Central America, Asia, Eastern Europe, North America, Africa
Main Domestic Market Dadra and Nagar Haveli, Himachal Pradesh, Nagaland, Uttarakhand, Daman and Diu, Lakshadweep, , South India, East India, West India, Andaman and Nicobar Islands, Assam, Arunachal Pradesh, Bihar, Chandigarh, Goa, Jammu and Kashmir, Jharkhand, Karnataka, Maharashtra, Mizoram, Meghalaya, Manipur, Punjab, Pondicherry, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, West Bengal, Haryana, Delhi, Gujarat, Madhya Pradesh, North India, Andhra Pradesh, Kerala, Central India, Odisha, Chhattisgarh, Uttar Pradesh, All India

Product Description

Overband magnetic separator is an industrial magnet used in industrial settings for getting rid of iron pollution. This is done by separating iron parts and components for the purpose of recycling or just separating them from flow of raw material or finished material. This easy to install equipment comes with a conveyor. Large amount of iron can be separated by this magnetic separator. It can be run continuously for hours for automatic cleaning. The magnet installed in it is a self-cleaning type magnet.

Unmatched Magnetic Separation for Industrial Applications

Engineered for industry, the Overband Magnetic Separator efficiently extracts ferrous materials from conveyor lines. Its advanced magnet grade (N42/N52) design and sturdy construction make it ideal for recycling, mining, and cement sectors, ensuring cleaner end products and enhanced equipment protection.

Flexible Installation for Diverse Conveyor Systems

This separator accommodates various installation types, such as over conveyor belt or cross belt, with fixed or adjustable mounting. Its size options (500 mm to 1500 mm) and operational adaptability suit a wide range of conveyor dimensions, delivering seamless integration and effective metal separation.

FAQ's of Overband Magnetic Separator:

Q: How does the Overband Magnetic Separator work on conveyor systems?

A: The Overband Magnetic Separator is installed above or across a conveyor belt, utilizing powerful permanent ferrite or electro magnets to attract and remove ferrous metals. As the conveyor runs, tramp iron is drawn up and separated from the product stream, preventing damage to equipment and ensuring product purity.

Q: What types of materials and industries benefit most from this separator?

A: Industries involved in recycling, mining, and cement production benefit greatly, as the separator is specifically designed to remove tramp iron and other ferrous contaminants. It improves safety and product quality in applications dealing with bulk materials on conveyor belts.

Q: When should a manufacturer choose air-cooled versus oil-cooled systems?

A: Air-cooled systems suit moderate-duty applications and environments with standard temperature ranges, while oil-cooled types are recommended for heavy-duty operations and higher ambient temperatures, providing additional thermal management for continuous performance.

Q: Where is the best placement for installing the Overband Magnetic Separator?

A: The separator should be installed above the conveyor belt, either longitudinally or crosswise, depending on application needs. Proper suspension height (150 mm to 350 mm) and position ensure maximum capture of ferrous contaminants and optimal separation efficiency.

Q: What is the process for routine maintenance and inspection?

A: Regularly inspect the belt, magnet housing, and cooling system to remove accumulated debris and check wear. Scheduled maintenance ensures efficient operation, prolongs equipment life, and helps maintain insulation integrity for continuous separation performance.

Q: How does using this separator improve operational efficiency?

A: By automatically removing tramp iron, the separator reduces equipment downtime, prevents conveyor and crusher damage, and enhances overall throughput. It leads to cost savings and improved safety across critical industries.

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