The Magnetic Coolant Separator offered by us made available with slotted type powerful magnetic drum with SS housing support. It is widely used to purify the coolant liquid of very fine ferrous particles. This separator is designed in such a way that it helps the removal of iron chips from the milling and grinding liquid. According to the demands of magnetic coolant filtration, this Magnetic Coolant Separator is used in various industry sectors such as automobile, bearings, spindles, engineering, wire drawing and others.
Working Principal:
S.S. Made tank will equipped magnetic roller rotating at low speed with the help of Geared motor. Quring this operation a used coolant is discharged into tank due to magnetic force on roller the ferrous particle in coolant will get attracted to magnetic roller and at the same time at the other end will remove by S.S. Scrapper fitted at front.
Features:
- Its Self cleaning process and no alternative is required made it a user friendly.
- Reuse coolant fluid and becomes viable as ultimately saves on money.
Application:
All cnc m/c where coolant fluid is under use can be designed for 50 lpm to 300 lpm.
Additional Information:
- Minimum Order Quantity: 1 each
Efficient Separation for Cleaner CoolantThis separator removes up to 99% of ferrous contaminants above 50 microns, ensuring only clean coolant returns to your machining process. By using industrial-grade permanent magnets and a robust gear motor, it handles a wide range of coolant flow rates for various machine sizes, minimizing downtime and wear.
Flexible Installation and MaintenanceDesigned to be easily mounted near any machine coolant tank, the separator adapts to different machine configurations. The manual scraper system allows simple, regular cleaning without extensive downtime, resulting in a practical solution for busy manufacturing environments.
Durable, Safe, and Reliable OperationBuilt with stainless steel or mild steel and finished in powder coating or polished surfaces for corrosion resistance, the separator operates safely up to 80C. Powered by a 0.5 HP motor and compatible with standard electrical requirements, it delivers consistent performance in demanding industrial settings.
FAQs of Magnetic Coolant Separator:
Q: How is the Magnetic Coolant Separator installed near the machine?
A: The separator is designed for easy mounting directly beside or above your machines coolant tank, requiring minimal setup. Its compact, cylindrical drum and flexible sizing ensure a straightforward integration process into CNC, grinding, lathe, or other metalworking machines.
Q: What types of coolants are compatible with this separator?
A: The unit is suitable for both oil-based and water-based coolants. It can efficiently process diverse coolant types commonly used in machining, grinding, and metalworking environments.
Q: When should I clean the separators magnetic drum?
A: Regular cleaning via the manual scraper system is recommended based on contamination levels; typically, cleaning after each shift or as the collected ferrous material builds up optimizes filtration performance.
Q: Where is this separator most effectively used?
A: It is ideal for installation in workshops, manufacturing plants, and job shops with CNC machines, grinders, lathes, or similar equipment that utilize coolant in their operations.
Q: What is the filtration process for removing ferrous contaminants?
A: Coolant passes over a rotating permanent magnetic drum which attracts and captures ferrous particles above 50 microns. The manual scraper then removes and collects these contaminants for disposal, ensuring clean coolant returns to the system.
Q: How does using this separator benefit machine tools and operations?
A: By removing up to 99% of ferrous contaminants, the separator ensures cleaner coolant, which helps prolong the life of pumps, pipes, and cutting tools, reduces equipment wear, and improves the finish of machined components.
Q: What are the available drum sizes and flow capacities for different applications?
A: Standard drum diameters range from 100 mm to 600 mm, accommodating flow rates from 30 to 200 litres per minute. Choose your model size based on the specific capacity and operational requirements of your machine.