Hump Magnet

25000.00 - 200000.00 INR/Unit

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Product Details:

Surface Finish Powder coated or brush finished
Magnet Grade Standard ferrite or high-intensity rare earth grade variants
Voltage N/A (Manual Operation)
Application Separation of ferrous contaminants from free-flowing, granular or powder materials
Power Supply Not required (Non-electric)
Composite Steel with permanently embedded ferrite or rare-earth magnets
Material Steel housing with magnetic core
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Product Details
Product Description

Hump Magnet Price And Quantity

Price Range 25000.00 - 200000.00 INR/Unit
Minimum Order Quantity 1 Piece

Mounting Style Flange or bolt-mounted for integration with material handling systems
Operating Temperature Up to 80C for ferrite magnets, 150C for rare earth variants
Cleaning Method Manual removal of tramp iron by opening hump cover
Custom Sizes Available Yes; built as per user flow rate and hopper size
Design Feature Split hump design ensures maximum tramp iron capture at material flow bends
Magnetic Strength Up to 4500 Gauss (depending on variant and core)
Safety Feature Lockable covers for safe operation and maintenance

Hump Magnet Product Specifications

Capacity Suitable for small to large scale industrial material flow
Product Type Hump Magnet
Power Supply Not required (Non-electric)
Composite Steel with permanently embedded ferrite or rare-earth magnets
Color Grey or metallic finish
Magnet Category Industrial separation magnet
Material Steel housing with magnetic core
Shape Rectangular with dual sloped sides forming a hump
Surface Finish Powder coated or brush finished
Weight Depends on model; typically ranges from 20 kg to 80 kg
Magnet Grade Standard ferrite or high-intensity rare earth grade variants
Usage & Applications Used in food processing, pharmaceuticals, plastics, textiles, and other bulk granular/powder material handling industries
Magnet Type Permanent magnet
Size Range Available in various sizes to suit different hopper dimensions and processing capacities
Application Separation of ferrous contaminants from free-flowing, granular or powder materials
Voltage N/A (Manual Operation)

Mounting Style Flange or bolt-mounted for integration with material handling systems
Operating Temperature Up to 80C for ferrite magnets, 150C for rare earth variants
Cleaning Method Manual removal of tramp iron by opening hump cover
Custom Sizes Available Yes; built as per user flow rate and hopper size
Design Feature Split hump design ensures maximum tramp iron capture at material flow bends
Magnetic Strength Up to 4500 Gauss (depending on variant and core)
Safety Feature Lockable covers for safe operation and maintenance

Hump Magnet Trade Information

FOB Port Vadodara , Gujarat
Payment Terms Cash in Advance (CID), Cheque, Cash Advance (CA)
Supply Ability Per Week
Delivery Time 1-2 Week
Sample Available Yes
Sample Policy Contact us for information regarding our sample policy
Packaging Details Standard
Main Export Market(s) Western Europe, Asia, Middle East, Central America, Eastern Europe, South America, North America, Australia, Africa
Main Domestic Market Tripura, Manipur, Himachal Pradesh, Andaman and Nicobar Islands, Nagaland, Uttarakhand, Daman and Diu, Dadra and Nagar Haveli, Lakshadweep, Goa, Assam, Pondicherry, , Tamil Nadu, Meghalaya, Arunachal Pradesh, Sikkim, Karnataka, Jammu and Kashmir, Telangana, Bihar, Punjab, East India, West India, South India, West Bengal, Mizoram, Chandigarh, Rajasthan, Maharashtra, Haryana, Gujarat, Delhi, Madhya Pradesh, North India, Andhra Pradesh, Kerala, Central India, Odisha, Jharkhand, Chhattisgarh, Uttar Pradesh, All India

Product Description

Hump Magnet provide excellent separation results for high volume, poor flowing or abrasive materials. Our offered magnet is used for meeting the separation demands of iron particles from grain, woven fabric,seeds, plastic pallet, free flowing powder and many more elements. Our Hump Magnet comes in two magnets construction that are affixed on offset housing and are easily installed in vertical spouts that provides achieving excellent separation of high volume,poor flow based or abrasive materials.

Working Principle:

The magnet consist of z type of shape chute which is made from stainless steel. There is a magnetic plate in which maximum material will pass and at the same time due to z tube of chute construct material will fall again on another magnet plate. Due to tumbling effect, most of the materials come in direct contact with magnetic plate. Due to its easy construction, it is more practical to use , sluggish material.

Features:

Very good for flow ability material, sluggish material.
Easy to clean as magnet plates ore fixed with wing nut arrangement.
Suitable to handle huge quantity.

Application:

Textile
Very useful for pulses and grain
Food.
Recycling material.
Sand.

Additional Information:

Minimum Order Quantity: 1 each

Maximum Tramp Iron Separation

The innovative split hump design ensures optimal diversion of material flow, enhancing the capture of ferrous particles at critical bends. This targeted separation mechanism is particularly effective in high-volume or fast-moving material streams, safeguarding downstream equipment and improving product purity. Custom configurations allow integration within diverse processing environments.

Robust and Reliable Construction

Constructed from high-grade steel with either ferrite or rare earth permanent magnets, these hump magnets are engineered for durability and longevity. Options for powder-coated or brush finishes provide extra resistance to corrosion and wear, tailoring each unit to specific industry needs and environmental conditions.

User-Friendly Maintenance & Safety

Routine cleaning is simple with a manually accessible lockable cover, ensuring safe removal of trapped iron. No electric power is required for operation, minimizing maintenance concerns, while secure covers protect operators during inspections and maintenance, supporting stringent workplace safety standards.

FAQs of Hump Magnet:

Q: How does the split hump design contribute to more effective iron separation?

A: The split hump design creates a diversion in the material flow, causing particles to pass closer to the embedded magnets. This maximizes the exposure of ferrous contaminants to the magnetic field, improving capture efficiency even in fast-flowing or high-volume systems.

Q: What materials and industries are suitable for hump magnet installation?

A: Hump magnets are used to separate ferrous contaminants from free-flowing, granular, or powder materials. They are widely recommended for industries such as food processing, pharmaceuticals, plastics, textiles, and any bulk material handling operations requiring contaminant removal.

Q: When and where should manual cleaning of the hump magnet be carried out?

A: Manual cleaning should be performed routinely, depending on material flow rates and contamination levels. Cleaning is done by opening the lockable cover and manually removing tramp iron accumulation. This process is typically conducted at scheduled maintenance intervals or when magnet performance appears reduced.

Q: What is the process for integrating a hump magnet into existing material handling systems?

A: Hump magnets can be easily integrated using flange or bolt-mounted styles. They are installed in gravity-fed material transfer points, such as hoppers or chutes, where granular or powder material is conveyed. Custom sizes ensure compatibility with specific hopper dimensions and flow rates.

Q: What are the benefits of choosing a rare earth variant over a ferrite magnet?

A: Rare earth variants offer higher magnetic strength (up to 4500 Gauss) and can operate at elevated temperatures (up to 150C), making them ideal for demanding applications with finer particles or higher contamination risks. Ferrite magnets are suitable for standard bulk processing at temperatures up to 80C.

Q: Does the hump magnet require an external power supply for operation?

A: No, the hump magnet utilizes a permanent magnetic core and operates entirely without electricity. This non-electric design means there is no need for wiring, power supply, or associated maintenance, making it a cost-effective and reliable choice.

Q: Are custom sizes available to suit different processing needs?

A: Yes, hump magnets are manufactured in various sizes and capacities to match user requirements. Customization takes into account hopper size and material flow rates to ensure seamless integration and optimal contaminant separation efficiency.

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