We are a noted manufacturer and supplier of Vibratory Furnace Charger which is a motorized feeder capable to provide any needed output. We manufacture and supply it to our widely scattered clients. It helps in reducing accidents by controlling metal splash. It finds application for aluminum casting, steel scraps and castings. We have gained huge appreciation from the clients for high functionality, durability, performance and long service life of our Vibratory Furnace Charger. Clients can avail it at highly reasonable prices in the market.
Features:
- Constant performance
- Low upkeep needs
- Anti-corrosive structure
- Greater longevity
Efficient Charging for Induction FurnacesThis vibratory furnace charger streamlines the process of feeding raw materials into induction furnaces, supporting both batch and continuous operations. Its electromechanical drive and remote push-button controls ensure smooth, hands-free operation, reducing manual labor and downtime in foundry processes. Discharge heights and tray widths are customizable to fit diverse furnace setups.
Engineered Safety and DurabilitySafety is prioritized with the inclusion of overload and emergency stop systems, making operation secure for operators. The device is engineered using heavy-duty steel with a manganese steel feeder tray for excellent wear resistance. The chargers surface is finished in corrosion-resistant paint, and it maintains a low noise profile to contribute to a safe and productive workplace environment.
Flexible Mobility and CustomizationDesigned for ease of installation and flexible operations, the charger mounts on rails for stability and features a motorized trolley for effortless material transfer. With standard and custom dimensions (typically 7m x 2m x 2.5m), and a standard cable length of 10 meters, the system adapts to site-specific needs, making it ideal for foundries across India and abroad.
FAQs of Vibratory Furnace Charger:
Q: How does the vibratory furnace charger operate to feed materials into the furnace?
A: The charger uses an electromechanical vibratory motor drive to gently move materials along a manganese steel tray. The remote push-button panel allows operators to precisely control the charging process, enabling either batch or continuous feeding modes as per the specific furnace requirements.
Q: What materials can the vibratory furnace charger handle, and is it customizable for different applications?
A: This charger is built for handling heavy-duty materials commonly used in foundry and induction furnace applications. It features a robust manganese steel tray and can be customized in terms of tray width (600 mm to 1200 mm) and overall dimensions to match the users specific capacity and operational needs.
Q: When is it recommended to use batch versus continuous charging modes?
A: Batch charging is ideal when precise lot addition is required for certain metallurgical processes or recipes. Continuous charging is recommended for maintaining consistent furnace output and temperature, especially in high-volume production environments. The selection depends on the desired process control and throughput.
Q: Where should the vibratory furnace charger be installed for optimal performance?
A: The charger is designed for floor mounting on rails, allowing stable, guided movement. It should be installed near the furnace to minimize transfer distance, with sufficient clearance for the trays discharge height (1.2 m to 1.8 m), and access for the trollys mobility features.
Q: What safety features are integrated into the furnace charger system?
A: The system is equipped with an overload protection mechanism to prevent damage from excessive loads, and an emergency stop system to immediately halt operations in the event of a hazard, ensuring operator safety during all charging activities.
Q: How does the mobility feature benefit day-to-day foundry operations?
A: With a motorized trolley arrangement, the charger can be moved easily along its floor-mounted rails, allowing quick repositioning between multiple furnaces or different work zones, thus enhancing workflow efficiency and reducing manual handling.
Q: What are the benefits of using a vibratory furnace charger compared to manual material feeding?
A: Automating the charging process with this system improves safety by reducing direct exposure to hot materials, increases throughput with precise material dosing, minimizes spillage, and ensures a cleaner, more efficient foundry environment. Its durable construction and custom fit further maximize operational lifespan and performance.
Send Inquiry
Send Inquiry
Send SMS
English
Spanish
French
German
Italian
Chinese (Simplified)
Japanese
Korean
Arabic
Portuguese
