Product Description
Vibro separator is a revolutionary high performance vibrating screen for screening wet and dry materials. It is is working on principal of Gyratory motion created by double eccentric weight mounted on two ends of the shaft of vertically mounted vibratory motors. Our offered screen comprises with of one or more set of deck. The deck is mounted on a set of suspended springs which separate the base from vibrating assly. This high performance Vibro separator is to supply increased productivity & operating benefits as compare to conventional spring-mounted vibro separators.
Features:
- Compact and elegant
- Flexible Layout
- Low maintenance
- Low power consumption
- Modular design
- No screen choking/clogging
Application:
- Food
- Foundry
- Grains
- Paints
- PVC
- Salt
- Seed
- Slurry
- Starch
- Steel Shots
- Talcum Powder
Machine Dia Under Mfg:
- 24" Dia
- 28" Dia
- 34" Dia
- 48" Dia
- 60" Dia
- 72" Dia
Versatile Mesh Sizing for Precise ScreeningScreen mesh sizes for the Vibro Separator range from 20 to 400 mesh and can be customized. This ensures precise separation and grading of materials, making the machine suitable for multiple applications, from fine powders to coarse granules, and for the efficient handling of a diverse array of industry products.
Robust Stainless Steel Build for Hygienic ApplicationsThe separator features a polished stainless steel body, promoting corrosion resistance and hygiene. This makes it optimal for industries such as food and pharmaceuticals where product purity and easy cleaning are vital, while also ensuring durability for chemical and mining sectors.
Flexible Deck Options and Adjustable OutletsWith single, double, and triple deck options, the separator adapts to varying process demands. The direction-adjustable discharge outlets further enhance operational flexibility, allowing users to efficiently direct material flow according to installation needs.
Low-Noise, High-Efficiency OperationThe vibro-motor, mounted vertically, ensures powerful vibration for accurate separation and screening. Operating below 75 dB, the separator guarantees a quieter working environment, ideal for industrial setups sensitive to noise pollution.
FAQs of Vibro separator:
Q: How is the screen mesh size of the Vibro Separator chosen for specific material processing?
A: Screen mesh size selection depends on the particle size of the material being processed. Mesh sizes range from 20 to 400 mesh and can be tailored for finer or coarser separations. This provides flexibility for different industrial requirements, such as fine powder grading or bulk material separation.
Q: What industries commonly use the Vibro Separator and why?
A: Industries such as food, pharmaceuticals, chemicals, ceramics, metal powder processing, and mining use this separator due to its hygienic stainless steel construction, efficient screening capabilities, and flexibility in mesh size and deck configuration, ensuring optimal product quality and process efficiency.
Q: Where is the Vibro Separator typically installed in an industrial workflow?
A: The machine is commonly installed in raw material handling, pre-processing, or final grading areas within production lines. Its adjustable outlet allows easy integration into existing setups, facilitating direct discharge to bins, hoppers, conveyors, or packaging units.
Q: When should a multi-deck (double or triple deck) Vibro Separator be preferred?
A: Multi-deck configurations are preferred when simultaneous separation of materials into multiple grades is required. This is beneficial when handling products with variable particle sizes or when maximizing throughput and efficiency is essential.
Q: What process benefits does the adjustable discharge outlet provide?
A: The adjustable discharge outlet enables flexible material flow direction, reducing the need for repositioning the equipment. This feature streamlines workflow and simplifies integration with downstream processing or packaging machines.
Q: How is maintenance carried out on the Vibro Separator?
A: Maintenance is simplified by the inclusion of grease cups for easy lubrication of moving parts. The polished surfaces and dust-free gasket or clamp-ring seals also make cleaning and upkeep straightforward, ensuring minimal downtime and enhanced operational reliability.
Q: What are the primary advantages of using a Vibro Separator in industrial screening?
A: Key benefits include high screening efficiency, easy mesh change, low noise operation (below 75 dB), robust stainless steel construction, customizable settings, and dust-free performance, collectively providing reliable and versatile separation capabilities for diverse industrial environments.