Product Description
Grate Magnet provides perfect protection from metal contamination. It is directly placed in the product stream which helps in free flowing products to in direct contact with the grates. This type of magnet can be placed on the bottom of the hopper as well as liquid tank, and can also be hung up. Moreover, the
Grate Magnet is mainly constructed with one inch diameter magnetic tubes which is mounted on two inch centers in a frame. Its length and width can be made to any dimension as per the requirements.
Working Principal:
- It consists of S.S. Tube having dia of 28 mm, 32 mm and 38 mm with permanent magnet to have strong magnet guess on surface.
- Magnet tubes can be put together to have magnet grill or drawer grill or drawer tube with S.S. Housing.
Features:
- As staggered fixing of magnet in layer will give better contact of material to magnet Rods.
- Easily operate and clean ferrous material.
- Easy to inspect frequently.
- Economically cheaper than other type of motor driven magnetic system.
- Ideal when material has got tendency of free flowing.
Application:
- Chemical
- Fertilizer
- Food
- Iron ore
- Pan
- Paper
- Pharma
- Plastic
- Pulp and syrup
- Salt
Additional Information:
- Minimum Order Quantity: 1 Piece
Efficient Magnetic SeparationRectangular Grate Magnets are designed for effective removal of tramp iron and ferrous impurities from free-flowing materials. Their robust construction and high magnetic strength enable consistent purification across a broad range of processes, supporting industries that demand reliability and precision.
Customizable Design and ApplicationThese magnets come in standard or custom sizes, with rod quantity and fixing arrangements tailored to specific requirements. Their adaptability allows seamless integration into hoppers, chutes, ducts, or pipelines, ensuring versatility in installation and optimizing magnetic separation for varied operational environments.
Low Maintenance and Easy CleaningThe units are equipped for easy manual cleaning by sliding out the magnet rods, minimizing downtime and simplifying maintenance routines. Stainless steel construction and high-intensity magnets provide long-lasting performance and safety, while the polished finish enhances hygiene, especially in sensitive industries.
FAQs of Rectangular Grate Magnet:
Q: How is the Rectangular Grate Magnet installed for optimal performance?
A: This magnet can be installed in hoppers, chutes, ducts, or pipelines using flange or customized fixing arrangements. The choice of installation depends on the flow and layout of your material processing line, ensuring effective magnetic separation.
Q: What materials and industries commonly use the Rectangular Grate Magnet?
A: The unit is made from stainless steel (304/316) and rare earth magnets, and is widely used in food processing, pharmaceuticals, chemicals, plastics, ceramics, and similar industries requiring reliable removal of ferrous contaminants.
Q: When should I consider customizing the size or rod quantity of my Grate Magnet?
A: Customization is ideal when your application involves non-standard hoppers, ducts, or pipelines, or when you require specific contaminant removal capacities. Standard units range from 100x100 mm to 500x500 mm, with 48 rods per unit, but configurations can be tailored as needed.
Q: Where should the Rectangular Grate Magnet be positioned in a material handling process?
A: It should be positioned where ferrous particle contamination risk is highest, such as beneath discharge points, within feeding systems, or in transfer ducts, to effectively intercept and remove metallic impurities from free-flowing materials.
Q: What is the cleaning process for maintaining the Grate Magnet?
A: Maintenance involves manually sliding the magnet rods out of the assembly to remove collected ferrous particles. Regular cleaning ensures sustained magnetic separation efficiency and prevents build-up in critical production zones.
Q: How does the magnetic strength benefit my production line?
A: A surface magnetic strength of 10,00012,000 Gauss ensures high-efficiency removal of the smallest ferrous particles, protecting downstream equipment, preventing product contamination, and maintaining high product quality.